Rover's Vikingship The SU Carburettor Rover's Vikingship

The carburettor. One of the most importants parts on your engine. (Unless you've got injection). Ok Americans might call it a carburetor.....but hey we are talking about a British car here!!...so no arguing please carburettor it is, although the V-8 engine is (was) a tiny bit American.

It may sound simple, mixing air and fuel. But reality is a bit more complicated than theory. So let's have a closer look at this little device.

Fuel/Air ratio

The purpose of the carburettor is to mix air and fuel, but what ratio should be used? A lot of air and little fuel? or vice versa? Well theoretically for 1 kg of petrol about 14.6 kg of air has to be be burned. So very roughly the fuel/air ratio is theoretically 1:14,6. When you supply more air the ratio gets higher than 1:14,6 i.e. a leaner mixture, there still will be some free oxygen left in the exhaust gases. If you supply more fuel than air the ratio gets below 1:14 i.e. a richer mixture,there will be no free oxygen left but some fuel will leave the engine unused.

For optimum economy we want the engine to burn a mixture as lean as possible. For the best power the ratio has to be richer to make sure all the available oxygen gets burned. The optimum mixture range for poweris therefore different from the economy range, as you can see in the diagram.

For the best power the ratio has to be 1:10 to 1 :14 for optimum economy it has to be 1:16 to 1:19. The standard setup from the factory mostly tends to go towards the fuel consumption optimum rather than power.

Emission control systems on modern cars with catalysators and a labda sonde are trying to achieve a labda=1 situation. This means the injection or carburations system tries to keep the mixture at a ratio of about 14:1 At that point the catalysator works at its best...But not the engine as you can see. There is some power to be gained....or fuel consumption could be better...Defenitely not a win/win situation but a compromise. Fortunately european SD1's were never equipped with catalysator systems, they were however in America.

So the task for a carburettor is to mix fuel and air with a near constant ratio. Because we want don't want to travel at one single speed only, the amount of fuel and air fed to the engine also varies a lot. From idle to full speed. The carburettor has to maintain a near constant fuel/air ratio over the entire rpm range of the engine....defenitely not a simple task.

Right from the start engineers have been fiddling and tweaking around with various systems to mix air and fuel under different loads and engine speeds. Basically there are two types of carburettors.

  • Static carburettors
  • Constant vacuum carburettors

Spelling

Carburettor, carburettors;
also spelled carburetor in American English.
A carburettor is part of an engine, usually in a car, in which air and petrol are mixed together.
From Collins Cobuild English Dictionary

Air/Fuel ratio 3,3 kB
CO% and Air/fuel ratio 4,2 kB

The static carburettor

When air flows through a carburettor the velocity will be at its highest at its narrowest part, the Venturi. As speed increases the pressure decreases. So in the venturi the pressure is also at its lowest. If we let fuel in at the venturi, because of the low pressure, the fuel would be drawn in. To prevent flooding the fuel level is maintained at a constant height relative to the outlet by the float. Now all that is left is to incorporate a throttle in the air passage to control the amount of air we admit to the engine and our carburettor is ready.

The problem with this carburettor is that it will work fine at only one speed!, because air is compressible and fuel is not. When we open the throttle more air will go through the carb. and the pressure at the jet decreases. Being compressible the density of the air decreases. This means that the weight for a given amount of air decreases. But the carburettor still sucks in the same amount of fuel!. Thus with increasing airspeed we get a richer air/fuel ratio! We already have seen that we want a steady air/fuel ratio so it is necessary to reduce the amount of supplied fuel with the rising of the air speed.

To compensate for this effect, the static carburettor is equipped with an emulsion tube. This premixes some air and fuel before it enters the main port. In this way the correct ratio can be obtained. The size of the fixed choke itself is only a compromise. A small choke will deliver a correct and stable mixture at light throttle conditions, but the flow of air at full throttle will be restricted. A large diameter choke, can be quite satisfactory for full throttle conditions but gives poor fuel metering at low speeds because of the relatively low air velocity passing the fuel jet.

This is why Double throat type carburettors are used. They almost eliminate the problem of venturi size in fixed choke designs. At light throttle, low speed conditions the mixture is supplied by one small choke (approx. 22mm). At high air speeds a second larger choke (approx. 26mm) automatically comes into operation and in conjunction with the small primary choke allows a sufficient volume of fuel-air mixture to enter the engine.

At low speeds the pressure is often not low enough to get enough fuel out of the jet, certainly not if there is an emulsion tube. Therefore the carburettor is also equipped with a by-pas which mixes air and fuel in a circuit parallel to the main venturi, the idling system.

Under acceleration there is extra power needed. To get the mixture into the optimum power range additional fuel is added by means of an acceleration pump.

And finally a Choke is incorporated into the carburettor body. The choke valve is being closed when the engine is cold. This causes a great pressure drop over the valve. As a result the pressure at the venturi is very low and the mixture will be very rich. This enables the engine to start when it is cold.

As you can see there are a lot of systems in a static carburettor. And the bigger carburettors with double venturis can be very very complex. However once set up properly they function very reliably because there are very few moving parts in the system. That also explains the name "static" carburettor...doesn't sound very wild and dynamic does it?...so that is why the British have invented the following genious device..The constant vacuum carburettor....Ehm, yes I am biased towards Albion products, so what?, sue me

 

static carburettor 4,0 kB static carburettor 31,6 kB

The Constant Vacuum carburettor

The constant vacuum carburettor....it's a different approach to the same problem...how to mix air and fuel under different engine conditions.

The basic principle is quite straightforward as we can see in the pictures at the right. Over the years the principle basically remained the same as in the first model of 1904.... Never change a winning team.

At low engine speed (idle) The air inlet is almost closed by the piston. The piston was pressed down by gravity in old SU designs using heavy pistons but with the later, lighter, aluminium piston designs an additional spring was added (spring not shown in pictures for clarity).

When the throttle is is opened more air flows towards the engine because the intake becomes less restrictive. The air speed across the piston increases resulting in a larger pressure drop over the piston. The pressure above the piston decreases and the piston is being sucked upwards. The opening area increases and air speed and pressure drop across the piston decreases until there is a new balance between the underpressure above the piston and the weight of the piston and spring load. More flow means the piston moves higher into the carb. until the balance is restored. This is why the pressure across the piston (and the airspeed) is virtually constant...... and the carburettor is called a constant vacuum carburettor.

Triple SU's on a Series 1 3.8 Jaguar E-type 30,0 kB

Perhaps the most beautiful set-up with SU carburettors can be found in the Series 1 Jaguar E-types. The 3.8 ltr engine was equipped with three HD 8 carburettors. Power output was rated by Jaguar at 265 bhp. However a figure of 210 bhp would be closer to the mark

The genius of the design is to locate a tapered needle at the underside of the piston which works in a jet filled with petrol. (The fuel level in the jet is determined by the float). Now the higher this needle (and the piston) goes the less it restricts the fuel flow because of its tapered design. Thus the more air enters the higher the piston moves upwards and more fuel is supplied. Simple and effective.

The shape and characteristics of the metering needle governs the fuel air mixture ration for all speed and load conditions. You can see the needle as a simple mechanical equivalent of the memory chip from a digital EFi system.

Acceleration
When the throttle valve is opened suddenly, the manifold vacuum acts almost immediately and the amount of air entering the engine also increases suddenly, The S.U. carburettors has a hydraulic dampening device to prevent the piston rising to fast. This gives a temporary higher underpressure allowing more fuel to be supplied, thus giving a richer mixture until the balance is restored. This is why you find hydraulic oil in the dashpot. No oil no richer mixture at acceleration.

A thicker oil gives more damping and as a result a richer mixture under acceleration (But still the original mixture at constant throttle openings). Because viscosity of the oil changes a bit with ambient temperature the acceleration mixture is also somewhat dependend on ambient temperature. The use of synthetic oil in the dashpot can reduce this effect because the viscosity changes less with temperature.

Cold start enrichment
The rich mixture required for cold starting is obtained from the jet in the majority of S.U. carburettors by mechanically lowering the jet by means of a cable controlled from the dashboard. When the jet is lowered away from metering needle a large annulus of the jet is exposed and an initial rich mixture is provided for all speed conditions regardless of piston height.

Some types use an electrically operated auxiliary enrichment carburettor. This is actually a small separate carburettor which by-passes the main carburettor and admits fuel directly to the manifold when the unit is activated by a switch on the dashboard.

The throttle valve and the cold start enriching mechanism are interconnected so when the cold start is pulled out, the engine idle speed is increased. The first few degrees of the cold start mechanism opens the throttle valve only. Further movement lowers the fuel jet and opens the throttle valve a further amount.

The SU evolution

The H (Horizontal) SU carburettor is one the most used carburettors on British cars in the early fifties. The picture with the SU in three positions is an H-type carburettor. Typical details of this model were:

  • The float chamber was bolted sideways to the carburettor body. It could be bolted to the left or to the right side. This type of float could lead to some fuel surge or flooding while cornering fast.
  • When properly centered the needle doesn't touch the jet, resulting in a slow wearing needle and jet assembly
  • The needle and jet also deliver the fuel when the engine is idling. The piston is however reacting somewhat slow on changes at low speed. Thus idling could be improved. Especially on a carburettor with worn throttle plates, bores and spindles.

The HS was introduced in the late fifties. It was produced together with the H and HD series. differences are:

  • A plastic float instead of the brass float used in the H.
  • improved jet assembly design with improved seals

After the H, the HD (Horizontal Diaphragm-jet) was introduced.

  • For idling a separate circuit is being used like the normal static carburettor. This gives better mixture control at idle.
  • improved jet assembly design

The HIF (Horizontal Integral Float chamber)

  • The variable jet height is no longer used for the choke but to compensate for fuel temperature changes by using a bi-metal spring
  • Separate idling circuit
  • The float is integrated into the carburettor body


Skinner Union

Skinner Union, that's what SU stands for. The firm was founded by two brothers George and Karl, coming from the shoemaker family Lilley & Skinner. The two Skinners produced their first model in 1904!! The model didn't have the sliding piston arrangement as we know it now but they used a leather bellows....The shoemaker connection coming in handy... In 1926 a Morris subsidiary took over the control and it became defenitely a part of Morris in 1936. (That's why there are no SU's on early Austins because of the competition between Morris and Austin) In 1952 S.U. became part of BMC and in 1968 of British Leyland. In 1988 S.U. was sold to the Holbourn group.

The SU carb 21,7 kB

The Stromberg carburettor

Many of us maybe have noticed that the Stromberg carburettors have the same operating principle as the SU. How did this happen??

The story is actually quite funny. It started at the end of the 50's Triumph got their SU carburettors from SU in Birmingham. (SU was already part of BMC then). But SU charged Triumph twice as much as they did for the same carburettor set up for MG!! Harry Webster (head engineering at Triumph) set up an idea of developing his own carburettor. It had to be of a constant vacuum design because he thought this was the best principle. (and he is right... I think)

The difficulty was that SU had certain patents so some redesigning was necessary. In the new carburettor the non patented SU features were carried over. The rising piston and needle were totally redesigned. This is why the Stromberg has a membrane. In 1960 the prototype was ready.

It proved very expensive for Triumph to produce the carburettor though and so the project was handed over to Zenith and this is why the carburetor is called Zenith-Stromberg. Stromberg was a trade mark taken over by Zenith some years earlier.

Thus Triumph designed the Stromberg carburettors and handed the design and production over to Zenith. The first Strombergs were used in the TR4's at the end of 1962.

The SU is better for performance though because it lends itself better for polishing and enlarging its ports. It also has far more variety in needles and such.

SU carb 8,2 kB
Don't tell your wife...but just look at this animation.....Isn't the way the SU functions a bit erotic?...Certainly beats the static Italian Webers!!

 

SU CARBURETTORS Pt. 2



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© a3aan dec. 2000